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Baker EXP4000

Dynamic motor analyser

  • Monitors and assesses conditions across a running “machine system” that impact the health and performance of the motor within the system
  • Evaluates the quality of incoming power fed to motor
  • Assesses motor performance indicators
  • Tracks the amount and condition of load placed on the motor
  • Instrument connection options: at a motor junction box, at the instrumentation cabinet, inside a motor control cabinet (MCC), from outside an MCC (requires a Baker EP1000 (dynamic motor link))
  • Designed for rugged site use in tight spaces typical of industrial environments
  • AC or battery operation
  • Visual confirmation of motor integrity
  • Facilitates survey of plant-wide motor efficiency
  • Microsoft Windows 7 operating system

The Baker EXP4000 is a powerful tool, designed for site use, to analyse the motor running under its normal load. It tracks multiple data types to identify trends that indicate potential problems. Voltage and current are measured and a series of parameters are then calculated, including power quality, rotor bar condition, % load, % operating efficiency, average torque value, torque ripple showing variation within process, monitoring of start-up transients (volts, current and torque), and much more.

The EXP4000 enables root-cause analysis, starting with separation of mechanical and electrical issues that may be present in a motor-machine system. By monitoring many different parameters and using advanced software algorithms, the EXP4000 is designed to pinpoint challenges across the system, including those with the power supplied, variable-frequency drive, the motor, and the load placed on the motor. Examples of the wide range of problems it may detect include:

  • wrong settings on a supply transformer's taps, poorly distributed single-phase loads, overloading (saturating) supply transformers, excessive VFDs on low voltage busses, excessive non-harmonic frequencies on a VFD, missing line-inductors on VFD applications and missing or open power factor correction capacitors
  • thermal overloading of the motor
  • current related problems
  • broken rotor bars, mechanical issues, transient overloading, mechanical imbalances along with bearing problems and load issues such as cavitation

Through use of the Baker EXP4000, along with a static motor analyser, such as the Baker AWA-IV, maintenance professionals have the means to minimize unexpected failures while maximizing uptime of motors and the machinery that they drive.

Technical Documents
Documents sur le produit
Brochure
Brochure - Baker EXP4000
Documentation technique
Data sheet - EP1000 Dynamic Motor Link accessory for the EXP4000
Manuel utilisateur
Guide de l'utilisateur - Baker EP1000 Dynamic Motor Link Installation Guide
Manuel utilisateur
Guide de l'utilisateur - EXP4000
CM4000

Le CM4000 est un module de surveillance continue pour les testeurs de la série EXP4000. Il permet aux utilisateurs d'obtenir des informations en temps réel sur un moteur en fonctionnement.

DC4000

Le DC4000 est un module d'analyse pour l'analyseur de la série EXP4000 destiné à l'analyse et la documentation des machines à courant continu. 

Surveyor EXP-AC pour l'EXP4000

Le logiciel de l'EXP4000 (appelé Surveyor EXP-AC) est disponible en téléchargement. 

T4000 

Le T4000 est un module de couple pour les analyseurs dynamiques de la série EXP4000. Il permet aux utilisateurs d'obtenir des preuves concrètes de problèmes grâce à l'analyse du couple. 

VFD4000

Le VFD4000 est un module d'entraînement à fréquence variable pour la série EXP4000 d'analyseurs dynamiques. Il montre comment la fréquence, la vitesse, le couple et le niveau de tension varient en fonction du temps, permettant l'identification des surcharges transitoires du moteur par l'EFV. 

Logiciel d'étalonnage EP1000

Le logiciel d'étalonnage EP peut être téléchargé et utilisé pour étalonner les produits EP.